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  • Jiangsu, China
    Business Range:
    Manufacturing & Processing Machinery, Service
    Type of Ownership:
    Limited Company
    Management System Certification:
    ISO 9001
    Main Markets:
    North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, ...

    Uncoiling-Slitting-Recoiling Line, Decoiling-Slitting-Recoiling Line, Slitting Line manufacturer / supplier in China, offering Automatic High Speed Slitting Line Machine, 48kw/ 60kVA Silent Diesel Generating Set, Laser Cutting Machine and so on.

    Gold Member Since 2019
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    Supplier Homepage Products Slitting line Automatic High Speed Slitting Line Machine
    • Automatic High Speed Slitting Line Machine
    • Automatic High Speed Slitting Line Machine
    • Automatic High Speed Slitting Line Machine

    Automatic High Speed Slitting Line Machine

    Min. Order: 1 Piece
    Port: Shanghai, China
    Production Capacity: 250sets/Year
    Payment Terms: L/C, T/T
    Transmission Type: Production Line
    Automatic Production Line: Assembly
    Certification: ISO
    Automation: Automation
    Flexible Production: Concurrent Engineering
    Rhythm: Flow Production Line

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    Basic Info.

    Model NO.
    0.3-3.0X800-2000mm
    Production Scope
    Product Line
    Trademark
    HTG
    Transport Package
    Iron Pallet
    Specification
    0.3-3.0X800-2000mm
    Origin
    Jiangsu, China
    HS Code
    8479819000
    ZJ-4×1300 High Speed CNC Slitting Line

    Technical details


    ,Main technical parameters:
    1, the suitable material: Q235, Q345 hot rolling carbon plate
    2, the thickness of the steel coil: 1.0-4.0mm
    3, the steel coil width: 600-1300mm
    4, the machine feeding material pure width: 1400mm
    5, the suitable steel coil core diameter: Ф508mm, Ф 610mm, Ф760mm
    (Ф610mm, and Ф760mm needs to add metal pad)
    6, the suitable steel coil outer diameter Ф900~ Ф1800mm
    7, the steel coil weight: 25t
    8, the allowed tolerance for slitting width: + 0.1mm
    9, the slitting line cutting speed : 0-80m/min
    10, the slitting line blade shaft diameter: Ф240mm
    11, the cutting quantity: 1.0~2.0mm:15 pieces, 2.0-4.0 mm, 10 pieces
    12, the cutting minimum width:60mm
    13, The cutting blades: 240mm * 25MM * 360mm
    14, The blade material: Cr12MoV
    15, The blade hardness: HRC58~60
    16, re-coiling inner diameter: 610mm
    17, the volume load bearing: 25t
    18, the total power : ~310KW
    19, the center height of machine: 1000mm

    ,Technical Process
    Transport coilloading coilun-coilerpress and guidefeeding and leveling cutting headstore materialguidepress materialslittingstore materialcollect edgepre-divided material,dampingpress divided material→rolling→unloading(hydraulic pneumatic control, electric control)

    ,machine component
        1,V type storage platform        11,the transition table
    1. hydraulic loading trolley       12,wasted edge collection
        3,hydraulic inner expanding uncoil-er   13,hydraulic storage maeterial bin
    4,hydraulic shovel plate device   14,pre-dividing material damping expanding device
    5,feeding material pre-levelling device        15,press dividing unit
    6,cutting head shearing                     16,re-coiling
    7,hydraulic storage material bin I              17,hydraulic un-loading trolley
    8,limitation worktable                18,hydraulic pneumatic system
    9,two rollers press-material device              19,electric control system
    10,slitting units                  20,slitting accessories
    ,Main structure and parameters of each component
    1,V type material storage
    It is welded by steel plate, and welded and fixed with embedded parts at site. Its role is to store steel coil that needs to be processed, and be ready for loading trolley any time.
    2, hydraulic loading trolley
    It composed of base, lifting cylinder, hydraulic motor, a guide column and a supporting platform. Traveling is hydraulic motor driving, lifting is driven by hydraulic cylinder, and lifting guide is four oriented, the steel coil supporting uses V type support. Its role is to transport steel coil to uncoiler.
    (1) Hydraulic motor: BMR-250P2AY
    (2) Carrying capacity: 25t
    3,hydraulic inner expanded uncoiler
    Using hydraulic wedge inner expanded type cantilever structure, and through oil cylinder to pull inner expanded mechanism for clamping steel coils, and adding metal pad, it can be suitable for different diameter steel coil diameter. The base moving is driven by a hydraulic cylinder and be better for steel roll to enter the slitting unit. On the upper of uncoiler, it has pressing and guide material apparatus. The press is driven by the hydraulic cylinder. The feed roller is driven by the hydraulic motor. It introduces plate head to shovel plate device. The spindle tail end has pneumatic disc brake device, realize the tension un-coiling. And un-coiling spindle ends have hydraulic auxiliary supporting device, in order to improve the carrying capacity and service life of un-coiler.
    (1)basic diameter465mm
    (2)expand range:50mm(diameter)
    (3)guiding material hydraulic motor:BM-C315
    (4)loading capacity:≤25 t
    (5)break model:2-DBH205
    4,hydraulic shovel plate device
    It is composed of machine frame, shovel plate device, press plate device and driving system. Shovel and press plate device use hydraulic driving structure, its function is feed plate head to pre-leveling machine.
    5,feeding material pre-leveling device
     
    1
    it adopts two rollers clamp and feeding, five rollers leveling structure. It is composed of base, ram, feeding rollers, leveling rollers, upper roller lifting device and driving unites. Feeding upper roller lifting is driven by hydraulic cylinder. And leveling upper roller adjustment is driven by motor. Main driven is by DC speed control motor, and matched with the British Eurotherm 590C DC control system. Main technical parameters:
    (1) feeding roller diameter: 180mm
    (2) leveling roller diameter: 150mm
    (3) the leveling roller material: GCr15 quenching and tempering (HRC58~62)
    (4) motor power: 45KW (DC motor)
    (5): ZLY180 (hardened) gear
    6,cutting head shear
    δ6×1600 hydraulic cutting head shear.Cutting irregular head
    7,Hydraulic storage bin
    Composed of arc transition roller and lifting supporting plate. The arc transition rollers are respectively fixed on the two ends of ground whole components. Lifting supporting plate is driven by hydraulic cylinder, when guiding, this plate rises, to let plate head smoothly through the ground hole. During normal operation, the supporting plate drops into the ground hole two ends, and the sheet transits and operates in the ground hole. The ground hole designs three groups of photoelectric controller, to control leveling machine running speed, and to balance the pre-leveling machine and slitting machine running operating speed synchronization.
    8, limitation work station
    Prevent the sheet running deviation, correcting sheet in the right position and enters into slitting unit. It is composed of base, limiting roller, supporting sliding seat, a guide roller and adjusting device. Along with plate width direction two sides, it has vertical guide rollers, guide roll wheel frame is fixed on each sliding seat, by hand wheel warp screw nut to make slide seat move in the guide column, in order to adapt to different plate width, and adjusted for manual adjustment, the two side guide roller adjustment on the same side of the adjustment.
    (1) Adjusting range: 600~1300mm
    (2) guide roller material: GCr15 bearing steel (HRC58~60)
    9, two roller feeding device
    It is composed of a base, arch, bearing seat, press roller and roller adjustment device. The upper roller is steel core rubber roller; bottom roller is hardened steel roller. Adjustment is worm gear manual adjustment. Its role is to ensure the plate enters into the slitting machine stably.
    10,slitting unit
    It is composed of two parts: power unit and the cutting edge component. The power unit comprises a base, a motor, reducer, distribution box and universal shaft which drives the upper and lower slitting shaft to work. The slitting unit comprises fixed arch component, a movable arch components, slitting spindle, the moveable driving mechanism and upper & bottom blade shaft adjusting mechanisms. The overlapping of the blade is adjusted by the blade shaft, change it to the electric power adjustment. When replacing the blade, the motor through the screw nut takes moveable plate away, and manually pull the blade, a gasket, a rubber ring out in turn manually, and put the size-matched blade pad, rubber ring in turn, re-set the motor, then the blade has been changed.The Power system connection mode has clutch device, when drag and cutting, it will separate the power. Power adopts DC speed control, matched with the British Eurotherm 590C DC control system.
    (1)cutting shaft240×1400mm(blade fixed position)
    (2)cutting shaft material:40Cr forge steel, tempering+quenching(HRC50)
    (3)round blade size240×φ360×25mm
    (4)blade material:Cr12MoV
     (5) the main transmission power: 110KW (DC motor)
    (6) DC motor control: Euro 590C controller
    (7) the upper cutter shaft up and down power: 2.2KW
    (8) upper cutter shaft lifting speed reducer: BWY1 swing reduction
    (9) slitting speed: 0~80m/min (adjustable)
    11, the transition table
    It consists of a frame, a roller and a lifting mechanism. Roller with hard chrome plated. Lifting mechanism is acted by pneumatic cylinder. Its role is to facilitate the replacement of the blade and maintenance personnel of the intervention.
    12,edge collection(2 sets)
    It consists of the frame, the main shaft, the reel, the braking device, the side wire reciprocating device and the power unit. It adopts DC constant control. It is from the two edge rolling cutting edge.
    (1) motor power: 2-3.7KW (ZD125B-5)
    (2) reducer: 4-WPA-120 worm gear reducer
    (3) carrying capacity: 150Kg/ single group
    13, hydraulic storage bin II
    Mechanism and specifications is the same with hydraulic storage bin 1, with synchronous balance slitting and the rolling speed
    14, pre-dividing and damping device
    It includes a base, a pre-dividing shaft, plate damping mechanism, speed measuring device, roll reversal, lead plate, tension adjusting mechanism, guide plate lifting mechanism and spacer sleeve and separator etc. accessories. Expanding adjustment and guide plate adjustment are hydraulic cylinder execution.
    (1) Pre-dividing shaft size: 100 x 1400mm
    (2) pre-dividing sheet size: 100 x 240 x 4mm (with the press sheet general)
    (3) pre-dividing sheet material: 65Mn, quenching
    (4) Damping form: frame beam compression, plate type damping
    (5) press down drive: hydraulic cylinder pressure
    (6) reverse roll diameter: diameter of 400mm (hard chrome plated)
    15, press feeding device
    it is composed of a press material frame, a material distributing shaft, a washer and a pressing device. Dividing plate and shaft is the same with pre-dividing device. The press frame is driven by hydraulic cylinder.
    16, re-coiling unit:
    It includes base, a decelerating mechanism, a winding spindle, coiling expansion mechanism, a coil head clamping mechanism, cantilever supporting device, steel roll driving device and a power device. The main shaft of the rolling, the rolling and expanding mechanism, the head clamping mechanism and the cantilever supporting device are all driven by hydraulic pressure. And they are powered by DC speed control, supporting the British Eurotherm 590C DC control system.
     (1) the type of rolling: wedge inner expanded type
    (2) transmission type: box type gear hard connection
    (3)The winding spindle size: 260 x 1400mm
    (4) the material processing of the rolling spindle: 40Cr quenching and tempering (HRC52)
    (5) coiling diameter: 610mm
    (6) coiling machine capacity: 25 t
    (7) motor power: 132KW (DC motor n=1000r/min)
    17, hydraulic unloading trolley
    Structure and parameters is the same with loading trolley. The function is to send the divided plate to re-coiling machine.
    18, hydraulic pneumatic system:
    (1) the hydraulic system is composed of a hydraulic control station and various accessories. Taiwan Hongtai hydraulic pump with vane pump, the main hydraulic components are used in Taiwan "force field" products (Rexroth type). Sealing ring with Taiwan "Ding Ji" company products.
    A, flow: L=32L/min
    B, pressure: P=12Mpa
    C, power: 7.5KW
     (2) Pneumatic system consists of pneumatic control station and pneumatic accessories. Pneumatic components from Ningbo Jiaerling products (gas user owned).
    A, capacity: B L=1L/min, pressure: P=0.6MPa
    19, electrical control system:
    (1) Feeding pre-leveling machine, slitting units and re-coiling unit main power use SCR DC speed control, supporting British EUROTHERM 590c DC controller.
    (2) the sequence of action units use SIEMENS PLC and Kunlun state touch screen programming to achieve the full automatic control.
    (3) the feeding machine, slitting unit and rolling unit is synchronous operation.
    (4) conventional electrical components use the "universal" brand.
    (5) DC cabinet: 2 pieces; operating cabinet: 2
    20, slitting accessories
    (1) disc blade: 32
    (2) separator: 4+32 pieces
    (3) knife pad: full set
    (4): a full set of rubber ring
    (5) separation pad: full set



    Automatic High Speed Slitting Line Machine

    If the technical parameters are changed in the furture,we will without prior notice.

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